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Opportunities and Challenges of flat glass indust.
First, the status of Chinese glass industry
(A) 2009 float glass production capacity distribution area
According to preliminary statistics, so far, the country has been put into the float glass production line of about 203, its production capacity distribution. Seen from the table, the average daily melting capacity of the National float glass production line has more than 500 tons.
(B) After several years of rapid development, independent innovation capability of the glass industry has been greatly improved
In recent years, China's glass scientists and to respond positively to the CPC Central Committee called for building an innovation-oriented country, vigorously carry out independent innovation, has made a number of important innovation and technological achievements.
(Iii) New production line of float glass technology and equipment has reached the international advanced level
By weighing raw ingredients, furnace, tin bath, annealing furnace three thermal equipment and automatic control system sets a series of scientific and technological software, and thus the key technologies for system integration and engineering transformation, formed with independent knowledge Property and reached the international advanced level of the new generation of China float glass technology.
(D) Chinese flat glass technology has a certain international competitiveness
In the late 1980s, the use of Chinese technology and complete sets of equipment float in Indonesia built the first 300t / d float glass production line, creating a Chinese technology and complete equipment export float precedent. Then China has Youxiang Indonesia, India, Iran, Bangladesh, Vietnam and North Korea and other countries export of complete sets of technology and equipment and put into operation 10 float glass production line, the largest export scale of 900t / d, currently under construction, as well as 10 production line. The construction of these float glass production line in accordance with international general contracting model, was a complete success, a strong impetus to China float glass technology and equipment further into the world.
(V) energy saving technology to lead the Chinese glass industry to embark on sustainable development
Energy conservation is not only China's basic national policy, but also the world of common interest within the scope of the topic. Developed with independent intellectual property rights of energy saving technologies and equipment is the leading Chinese glass industry to embark on the path of sustainable development inevitable requirement.
Currently, the independent development of cogeneration technology and equipment, flue gas desulphurization technology and equipment, purification and utilization of tailings quartz technology, has successfully achieved the engineering applications; the first engineering application projects oxy-combustion technology and equipment will be started soon construction.
(VI) to form a larger global financial crisis impact on Chinese glass industry
Swept the world, the global financial crisis led to the real estate industry, the auto industry downturn, export orders dropped glass products. According to statistics, since the second half of 2008, due to normal cold repair, early cold repair, operation extremely difficult and discontinued float glass production line of more than 40.
(Vii) the rapid development of new glass significant horizon
In addition to the traditional areas of architectural glass, automotive glass, some of the emerging sunrise industries driving the rapid expansion of energy-saving glass, solar glass, flat panel display (LCD, PDO, OLED) glass, new glass applications.
"The new glass" is "conventional glass" corresponding concept. Traditional glass is soda-lime-silica as the main component, mainly the float process (including grid method craft) production, mainly used in glass construction and the automotive industry.
The new glass in the chemical composition, of one or several aspects of production technology, processing technology to achieve a traditional glass of innovation and breakthrough performance with the new conventional glass or no glass so that the original performance of traditional improved significantly, thus widening the application field of traditional glass or open up new application areas and meet the new needs of human society glass.
According to the classification is based on different standards, new glass can be a different classification. But each can only be based on a standard classification, the different standards mixed in a classification is unscientific. The authors suggest a new classification of glass.
In addition to the traditional areas of architectural glass, automotive glass, some of the emerging sunrise industries driving the rapid expansion of energy-saving glass, solar glass, flat panel display (LCD, PDO, OLED) glass, new glass applications.
Second, the development opportunities for China's glass industry
(A) market-oriented development opportunities brought
1. Market-oriented technological advancement and technological innovation
"Innovation survival" is one of the basic rules of the market economy. Only adapt to market-oriented, technological progress and technological innovation to maintain leading-edge companies, in order to truly become a hundred years old have international competitiveness.
2. The market-oriented in order to optimize the industrial layout Opportunities
China's flat glass industry layout, there are still some shortcomings, one in the glass industry as a whole-effective, some neither the resources, energy resources, there is no traffic advantages, not close to the consumer market but also the construction of the terminal area flat glass production line; the second is the layout of large enterprise groups overlap, resulting in fierce competition in the local market; third production line is too concentrated in some areas, causing serious environmental pollution.
Reasonable market-oriented, industrial layout helps the glass toward the terminal near the market close energy base, close to the resource base, close to the transportation hub, between regions, between the direction of the coordinated development of large groups gradually optimized.
3. The market-oriented joint restructuring large enterprises and groups to improve industry concentration opportunities
The financial crisis and the dual role of market competition, so that some glass companies into an unprecedented predicament, but also to some of the strength of large enterprises and groups provide an opportunity for low-cost consolidation and reorganization, thus promoting increase industry concentration.
Fast forward through consolidation and reorganization within the industry to promote the glass industry structure adjustment, promote industrial upgrading through technological innovation, to complete the national energy saving tasks, achieve win-win with the consolidation and reorganization of enterprises through market-oriented operation, by strengthening solidarity and large enterprise groups achieve win-win cooperation, and ultimately to promote good competition among enterprises, realize the healthy development of the glass industry.
(B) industrial policy has brought development opportunities
1. energy saving industrial policy opportunities
Energy conservation has become a basic national policy, national and relevant ministries have issued a "People's Republic of China Energy Conservation Law", "People's Republic of China Cleaner Production Promotion Law," "People's Republic of China Circular Economy Promotion Law", "State Department decision on strengthening energy conservation "," State Council issued a comprehensive energy reduction program of work notice "," energy and long-term special plan, "" on the strengthening of energy conservation in fixed assets investment projects assessment and review of the notice "," Clean Production Audit Interim Measures "," China Energy Technology Policy "," Building Energy Conservation Regulations "," civil engineering quality supervision and management of energy-saving measures "," hot summer and cold winter region residential building energy efficiency design standards "and a series of laws and regulations. These industrial policy
The implementation of the development of glass industry has brought the following opportunities:
(1) The EEB is a comprehensive systems engineering, and scientific and rational use of energy saving, safety and environmental properties of glass processing systems engineering is the most important part, if the link can not get enough attention to energy efficiency in buildings would be difficult to achieve substantial progress. China's vast territory, large differences in climate, there are a variety of climatic features three northern cold areas, hot summer and cold winter region, the subtropical regions, etc., and therefore developed to adapt to different climatic characteristics of processed glass products to meet building energy efficiency, the country's future It requires the implementation of social and economic sustainable energy strategy.
(2) in line with the national energy-saving technological transformation projects, "the implementation of the" Eleventh Five-Year "ten key energy conservation projects opinions" of the actual savings to give financial incentives to help the glass industry furnace energy-saving technologies, cogeneration technology, oxy-fuel technology and other comprehensive implementation and promotion of energy-saving technologies, and promote the glass industry and technological progress.
2. Industrial Policy Innovation Opportunities
Building an innovative country is a major strategic decision made by the Chinese government. The state issued a "CPC Central Committee and State Council decision on strengthening the industrialization of technological innovation, the development of high technology," "CPC Central Committee and State Council on the implementation plan for science and technology, enhance independent innovation capability," and "Long-term Scientific and Technological Development Outline (2006 to 2020) "," State Council on the issuance of the implementation of
3. The proactive fiscal policy to expand domestic demand opportunities
In order to overcome the adverse impact of the international financial crisis on the real economy as soon as possible, the state quickly introduced to encourage investment and stimulate consumption of the proactive fiscal policy by raising the export tax rebate rate of VAT, increase financial capital investment and other measures to keep the economy steady and rapid growth. We have reason to believe, with the improvement of the country's macroeconomic situation, the flat glass industry will gradually bottom out.
The strategic adjustment of the national economy has brought opportunities
Chinese government proposed and implemented to build a harmonious society and promoting western development, revitalizing northeast China and other old industrial bases, promote the rise of the central region and encourage the eastern region to lead the development and construction of new socialist countryside overall regional development strategy. The implementation of the strategy, not only for the sustainable development of the glass industry has opened up broad prospects, and will greatly facilitate the glass market to small cities and rural extension for the glass industry to further optimize the industrial layout of the foundation.
Bring (iii) the development of new sunrise industry opportunities
1. The information industry has brought development opportunities
The 21st century is the era of information technology, all kinds of flat panel displays used as an information display terminal has entered into all aspects of social life, become an everyday necessity.
Flat panel display (FPD) market the most promising is a liquid crystal display (LCD), plasma display panel (PDP) and organic light emitting diode display (OLED), these three types of flat panel displays have to use a glass substrate and a transparent conductive film glass, this to bring a very broad market space for the development of new glass.
International electronic information market research firm DisplaySearch believes that flat panel display area shipments in 2005 to 2015 10 years the average annual compound growth rate will reach 19%.
Domestic flat-panel display glass substrate market has the following characteristics:
(1) China has become the TN-LCD, STN-LCD production country, the demand for float glass 0.7 ~ 1.1mm great.
Currently there are more than 70 ITO conductive film glass production line, with an annual output of various conductive glass approximately 30 million m2, the LCD monitor market demand for ultra-thin glass substrate, over 60 million m2. According to the information industry experts expect China TN-LCD, STN-LCD in the next 10 years will be to maintain a high growth rate of around 10%, so the LCD industry will have a continuing role in boosting market demand of ultra-thin glass.
Market Prospects (2) OLED can not be ignored, but also the needs of ultra-thin float glass for a greater role in promoting.
(3) TFT-LCD market grew extraordinarily rapid, but it requires non-alkali thin glass scale domestic production has just begun.
2. The photovoltaic industry has brought development opportunities
Our energy resources per capita is a serious shortage of countries, to develop solar energy industry is an important way to achieve sustainable social and economic development. At present, China has successively developed two types of solar power generation system, the first category is photovoltaic system on the roof, walls and windows installed single building can be divided into crystalline silicon (monocrystalline silicon and polycrystalline silicon) PV power generation, amorphous silicon photovoltaic power generation. The second category is the large area collector solar power systems. Associated with the case of crystalline silicon photovoltaic power generation system and ultra-white glass, roughly 100W each device needs toughened ultra-white glass 1 ~ 2m2; collector solar power systems require extensive use of high-quality ultra-white float glass manufacturing thin polyethylene heat mirror per MW installed capacity of desert power plants need 10,000 m2 of ultra-white glass mirror.
Either the thin film solar cells, require the use of glass coated with a transparent conductive film electrode TCO. Thin film solar cells and windows can use a combination of buildings, once universal use on building walls and windows, will drive market growth over conventional ultra-white glass.
In the international market, the solar industry in the country and in 30% to 50% rate of increase a year, is the world's IT industry development more rapidly than the industry. Statistics show that in recent years, China's solar energy industry, the "explosive" growth rate, led to the rapid growth in demand for ultra-white glass.
Third, the challenge facing the development of Chinese glass industry
(A) The global financial crisis has led to periodic overcapacity challenge
The scope and severity of the impact of the financial crisis on the world economy are unprecedented, but also a direct result of China's glass industry overcapacity stage again. Glass industry to achieve scientific development, sustainable development, we must face the current weak market demand, the stage of excess capacity challenges.
(B) to achieve scientific development industry is facing overall technical equipment level is not high, low industry concentration challenges
Although in recent years a new generation of Chinese float glass production line of the new technology can reach the international advanced level, but from a national perspective, there are still a lot of technical equipment level is not high, it can only produce ordinary construction-grade glass float glass production lines. To make these modifications by cold ordinary float glass production line to improve the quality of glass production line, also face challenges business capital, management, philosophy, market and other factors.
(C) actively support technological innovation challenges facing the development of new industries
Development of information industry, the photovoltaic industry and other emerging sunrise industry for new glass to expand the broad market space, the glass industry should seize the opportunity to provide the basis for better material support for the rapid development of these industries.
In recent years, China's glass scientists in the new glass technology and equipment TFT-LCD glass substrate, photovoltaic super white cover glass, thin film solar cells ultra-white glass substrate, TCO conductive film glass, STN-LCD ultra-thin glass substrates, etc. We made a number of independent innovation, but with the international advanced level there are still some gaps, but also faces the challenge of prospective technological innovation, new product development, industrialization, breaking the monopoly of foreign technology.
IV Conclusion
Joint action of the international financial crisis and market competition, making China's glass industry again phased overcapacity, the overall efficiency of the industry slump. But as long as we rely firmly on the country to encourage independent innovation, energy conservation, expanding domestic demand policy advantages, seize new glass range of applications continues to expand market opportunities, increase innovation, and constantly developed to meet the emerging demand for new glass products industry , when we will be able to overcome difficulties and usher in a new brilliant scientific and healthy development of the glass industry.
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